MANUFACTURING

Place of origin: Shandong, China

NAVIGATION

MADE IN THE CHINA.

YAZ Wheels始终致力于打造卓越的轮毂,不仅生产轮毂,更倡导一种生活方式,体现我们对创造力的热情和对打造顶级轮毂的渴望。性能和耐用性是优质轮毂的标志。因此,我们极其重视精准的设计、精密的工程和精湛的工艺,力求打造业内最高品质的轮毂。

STARTING FROM SCRATCH.

ENGINEERING | FEA TESTING

Step 1:

每一套YAZ轮毂都由我们位于南加州的工厂精心设计、研发和制造。YAZ轮毂团队拥有超过70年的锻造轮毂经验,这使我们能够全面掌控生产流程的质量。每份订单都经过有限元分析(FEA)测试,以确保轻量化、耐用性和强度达到最佳平衡。

RAW FORGINGS.

6061 T6 AEROSPACE FORGED

Step 2

通过将轮毂锻造成一体式结构,我们彻底消除了气孔的可能性。世界领先的飞机制造商在关键结构应用中使用一体式锻件以获得卓越性能。Forged Wheels 采用相同的工艺,并结合 50 多年航空航天和商用锻件制造经验,生产铝合金轮毂。最终产品是一款高强度、轻量化、无气孔且无焊接接头的轮毂。

锻造工艺利用高压高温,将铸铝原料的无方向性晶粒结构转变为锻件的高完整性多方向性晶粒结构。在整个锻造过程中,铝材始终保持固态,锻模合模将圆形铸铝棒材锻造成轮毂的圆柱形。锻造好的轮毂毛坯随后被放入定制的旋​​锻机中,旋锻成型轮辋部分。由此形成的径向晶粒结构使材料强度最高方向与受力方向一致,从而实现“超强强度”。

LATHE TURNING.

CONCAVITY

Step 3:

锻造轮毂制造的关键步骤是车削。将毛坯锻件从前后两个方向进行车削,形成凹面效果最大化的轮廓。在此步骤中,超过70%的原始材料被去除,从而最大限度地减轻重量。

MILLING.

WHERE DESIGN COMES TO LIFE

Step 4:

轧制循环会依次使用一系列预先选定的刀具组和铣削路径,每个轮毂的加工时间可能长达8小时,以达到最高的精度。

铣削加工完成后,每一个铣削后的铝坯都需要经过多道工序,包括手工锉削、去毛刺、抛光和陶瓷珠高光泽抛光,最终才能完成表面处理。这是我们工匠在涂装前对轮毂进行准备工作的关键步骤。每一个轮毂后经过锉削和塑形,都会经过相应的检查清单,确保万无一失。

 

HIGH SPEED MACHINING.

Our American Made High-Performance Super-Speed vertical CNC machinery provides high spindle speeds, fast rapids, and quick tool changes necessary to ensure faster lead times.
HIGH SPEED MACHINING.

PREP.

DEBURRING | CERAMIC POLISH | BRUSH

Step: 5

The most attentive yet time consuming part of the finishing process is brushing and polishing. Offered as upgraded options in every YAZ wheel collection, brushed wheels reveal the beautiful details in the forged aluminum grain while touch-less high-luster ceramic polishing creates a mirror-like finish.

COLOR.

Step: 5

The most rewarding part of the manufacturing process is the finish stage. That is why we confidently hand chose vendors from Brisbane Australia, Tokyo Japan and Hamburg Germany. YAZ Wheels premium finish line offers a brushed or polished base paired with transparent powder coats to reveal the beauty and details in the design. At YAZ Wheels we are always learning new ways in achieving the utmost beautiful finishes in our industry. Each component of the wheel is offered with a Gloss, Satin or Texture finish of your choice.

ASSEMBLY.

Step: 7

The assembly stage is one of the most critical stages in the manufacturing stage. First step is to check the run-out of every wheel to guarantee the wheels are balanced to eliminate vibrations and wobbling. We chose to use Digital Snap-On® Torque Wrenches vs generic torque wrenches. One of the advantages is that it can more precisely control the amount of torque that’s applied to a bolt without losing any torque capacity.

No wheel will pass our quality control unless it falls below 0.010″ (10 thousandths of an inch). While industry standard complies within 0.030″ (30 thousandths of an inch), we are consistently testing run outs within 0.007″ (7 thousandths of an inch) to ensure no wheel vibrates at high speeds. Every year or 5,000 cycles we will calibrate our wrenches to ensure accuracy and safety. After each bolt and nut is torqued we mark them and have our expert assemblers sign off the wheels for packaging

WE ARE YAZ WHEELS.

Explore all our wheel collections from our classics, luxury, carbon, and newest releases.